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Engineering of unique welding technology, supply and erection of robotized complex for ball valves welding

Роботизированный комплекс

The enterprise designs, works out, produces and supplies piping fittings, oil and gas development equipment.

Purpose: Design of unique welding technology, supply and erection of robotized complex for ball valves welding.

Offered solution:

  • Specially designed positioner with integrated drive for the detail rotation Fanuc.
  • Welding by two methods simultaneously.
  • Control system for the whole complex – Fanuc.
  • Laser scanners Metascan.
  • Flux recirculation system Nederman.
  • Welding sources LincolnElectricс AC/DC 1000.
  • Specially designed welding head. 
  • Work piece cooling system during welding in closed circuit, contactless temperature control system.

Сварка роботизированная

Universal software for all crane sizes. 

Unique welding technology: Especially for this project were worked out special narrow-slit burners and self-locking flux supply systems, changes made in the construction of scanners and was worked out special software.

Economical effect: Integration of complexes allowed to exclude influence of human factor that greatly improved quality of seams and considerably increased labor productivity (over than 50%).

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