Working out and integration of principally new technology for the production of tube plates.

Company products – heavy and middle-weight facilities for chemical industry: vessels, reservoirs, heat exchangers, piping, etc.

Target for "STANKOINVEST" – to increase yield and development of new mix of heat exchangers.

Project purposes: working out and integration of principally new technology for the production of tube plates.

Within the concluded Contract the following works were performed:

• Working out of equipment list;
• Working out of cutting tools and measuring tools list; 
• Calculation of production time norms for standard details using new equipment;
• Calculation of needs for new equipment within the stated production schedule; 
• Working out of new technological processes for details production  per each unit of new equipment with the selection of new cutting tools;
• Working out of CNC for the details production

In the result of executing a complete scope of works according to the contract:

• Were supplied 2 units of equipment;
• Were worked out technological processes and CNC for new equipment;
• Were delivered metal cutting and auxiliary tools for the worked out processes;
• Within the commissioning works and personnel training  according to the worked out processes and CNC were produced details and handed to QC Department of the plant;
• Was performed personnel training 

Achieved results:

• Development of innovative technology for the production of tube plates;
• Establishment of new mix production;
• Labor hours were considerably reduced;
• Details production cycle was reduced  (for example: tube plate thickness - 180 mm, steel 20. old labor hours – 62,5 h/w, new  labor hours – 1,8 h/w).